Manufacturing

MANUFACTURING PROCESS

Cast polymer manufacturing is performed in an "open mold" system,  in which synthetic and natural fillers are combined with a polyester resin binder to create a composite 'matrix'.  This matrix is then poured into fiberglass molds which have been pre-treated with a gel coat that provides the waterproof protection on the product's surface.  After a curing process hardens the matrix within the mold, the product is removed from the mold and undergoes a detailing process.